Advanced Quality Control Systems Transforming Industrial Automation

Valmet’s Latest QCS Deployment in Sweden

Valmet will install a new Quality Control System at Metsä Tissue’s Mariestad mill. This industrial automation upgrade will enhance PM 35 tissue machine performance. The intelligent control system ensures consistent product quality throughout production.

Operational Benefits of Modern QCS Technology

Metsä Tissue expects significant operational improvements from this upgrade. Leif Forsander, their technology engineer, confirms the advantages.

• Simplified operations through advanced automation
• Enhanced product quality and consistency
• Reduced complexity for machine operators
• Improved runnability from papermaking to converting

The system integrates seamlessly with existing distributed control systems. This demonstrates how modern industrial automation creates efficient workflows.

Long-Term Partnership in Automation Solutions

This order continues Valmet’s established relationship with Metsä Tissue. Recent successful startups at Nyboholm and Pauliström mills built confidence. Roger Holmedahl from Valmet emphasizes their excellent cooperation. The companies have collaborated on multiple automation projects previously.

Technical Specifications of Valmet IQ System

The delivery includes comprehensive quality control components. Valmet’s system features advanced measurement capabilities.

• QCS scanner with precision sensors
• Basis weight, moisture and softness measurements
• Complete mechanical installation services
• Sheet transfer modification for optimal performance

The system automates essential control points automatically. This ensures consistent quality through continuous monitoring.

Predictive Maintenance and Support Services

Valmet provides ongoing service agreement coverage. This includes predictive maintenance and 24/7 technical support. The comprehensive approach guarantees smooth system operation. Reliable performance is assured through continuous monitoring.

Industry Context: Tissue Manufacturing Automation

The global tissue market continues growing significantly. MarketsandMarkets projects it will reach $163 billion by 2028. Modern quality control systems help manufacturers maintain competitive advantage. Automation ensures consistent quality while reducing operational costs.

Metsä Tissue’s Market Position

Metsä Tissue maintains strong presence in hygiene products. The company generates EUR 1.2 billion in annual sales. Their brands include Lambi, Serla, and other recognized names. Approximately 2,500 professionals support their operations globally.

Valmet’s Industrial Automation Expertise

Valmet brings 225 years of industrial experience to this project. Their global team includes over 19,000 automation professionals. The company delivers cutting-edge technologies throughout equipment lifecycles. Their expertise spans process industries worldwide.

Implementation Strategy for Quality Control Systems

Successful QCS implementation requires careful planning. PLCDCSHUB recommends considering these critical factors.

• Compatibility with existing control systems
• Operator training requirements
• Integration with production workflows
• Long-term maintenance and support

Proper installation ensures maximum return on automation investments.

Quality Control System Application Scenario

Situation: Manufacturing facility faces quality consistency challenges and manual monitoring limitations.

• Solution: Implement automated quality control system with continuous monitoring
• Components: QCS scanner, measurement sensors, control system integration
• Outcome: 25% quality improvement and 15% reduced operational costs

For industrial automation components that support quality control systems, explore the selection at PLCDCSHUB.

Frequently Asked Questions

Q: How do quality control systems improve manufacturing efficiency?

A: Automated QCS continuously monitors production parameters. This reduces manual checks and prevents quality deviations. Manufacturers achieve higher throughput with consistent output quality.

Q: What integration challenges exist when installing new QCS?

A: Successful integration requires compatibility with existing DCS and control systems. Proper planning and experienced implementation partners ensure seamless operation across all systems.

Q: How important is predictive maintenance for quality control systems?

A: Predictive maintenance prevents unexpected downtime. Regular monitoring and proactive servicing maintain measurement accuracy. This ensures consistent product quality over time.