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Description

AI-TEK 70085-3030-112 Speed Sensor – Reliable Magnetic Pickup for Harsh Environments

This sensor delivers stable speed detection for industrial machinery. It works in extreme temperatures from -65°C to 95°C. The 5/8-18 UNF thread ensures easy mounting. Use it for turbines, engines, and gearboxes.

Technical Specifications (MECE Classification)

  • Brand & Model: AI-TEK, Part No. 70085-3030-112
  • Output Performance
    • Guaranteed Peak-to-Peak Voltage: 13.4 V (P-P)
    • Frequency Response: 0 Hz to 20 kHz (typical magnetic pickup)
    • Sensitivity: 13.4 mV per gauss (nominal)
    • Linearity: ±1% over full range
    • Resolution: 0.1% of full scale
  • Environmental & Mechanical Ratings
    • Temperature Range: -65°C to 95°C
    • Environmental Protection: Sealed cable entry, resistant to dust/oil
    • Noise Immunity: High electromagnetic interference resistance
    • Thread Size: 5/8-18 UNF
    • Thread Length: 2.75 inches (69.85 mm)
    • Sensor Body Length: 4 inches (101.6 mm)
    • Conduit Thread: 1/2 NPT
    • Cable Termination: 3 meters (9.84 ft) integral cable
  • Certification & Compliance
    • Agency Approval: None (general industrial use)
    • CE compliant for emission standards (refer to manufacturer)

Installation Guide (Quick & Secure)

  • Clean the 5/8-18 threaded mounting hole before installation.
  • Screw sensor until it touches the target gear tooth, then back off 1/2 turn.
  • Tighten locknut to prevent vibration loosening.
  • Connect 1/2 NPT conduit for cable protection.
  • Do not exceed 95°C operating temperature.

Debugging, Maintenance & Service Convenience

  • Check output voltage: no load condition should show 13.4 V P-P minimum.
  • Use oscilloscope to verify waveform; clean teeth gap is 0.005″ to 0.015″.
  • No periodic maintenance needed – rugged design for long life.
  • Easy replacement: same thread size as common industrial sensors.
  • Test with multimeter: coil resistance typically 1200 ohms (approx).

Compatibility Notes

  • Works with PLCs, tachometers, and frequency counters.
  • Output: passive magnetic signal (no external power needed).
  • Compatible with standard 1/2 NPT conduits.
  • Replaces many legacy AI-TEK and other brand magnetic pickups.
  • Target material: ferrous metal gears with 8 to 200 teeth.

Typical Application Scenarios

  • Steam and gas turbine speed monitoring.
  • Diesel engine RPM sensing for generators.
  • Industrial gearbox output speed feedback.
  • Conveyor rollers and heavy rotating machinery.
  • Pump speed verification in oil & gas plants.
  • Marine propulsion systems.

Diagnostic Capabilities & Self-Check

  • Built-in coil integrity check: measure DC resistance (900-1500 ohm).
  • Signal absence indicates wiring break or gap too large.
  • Low voltage output suggests incorrect air gap or target damage.
  • Use known speed source for field calibration validation.
  • No external diagnostic tool required – simple voltage test works.

Frequently Asked Questions (FAQ) – Practical & Experience-Based

  • What is the maximum air gap for reliable output?
    • Keep gap between 0.005″ and 0.020″ for full 13.4 V output.
  • Can I cut and extend the cable?
    • Yes, use shielded cable and keep total length under 30 meters. Avoid noise sources.
  • Why is my output voltage lower than 13.4 V?
    • Check air gap, target speed, or ferrous material. Slower speeds generate lower voltage.
  • Does this sensor require external power?
    • No, it’s a passive variable reluctance sensor. Signal voltage comes from target movement.
  • What happens if temperature exceeds 95°C?
    • Internal coil insulation may degrade. Keep within -65°C to 95°C range.
  • Can I use this with non-ferrous targets?
    • No, only ferrous metals (steel, iron) generate magnetic field changes.
  • How to choose between 70085 series vs other part numbers?
    • This 70085-3030-112 offers 2.75″ thread length and 3m cable. For shorter thread, select other variants.
  • Is this sensor suitable for hazardous areas?
    • No explosion-proof certification. Use in non-hazardous locations only.
  • Experience: How long does it last in dusty mills?
    • Typical lifetime >5 years due to sealed housing and robust cable.

Selection Guide (How to Pick the Right AI-TEK Sensor)

  • Check your existing thread: 5/8-18 matches this model.
  • Verify temperature needs: -65 to 95°C suits most industrial floors.
  • Ensure target gear is ferrous and tooth module >1 mm.
  • For longer cable length, choose other AI-TEK part numbers.
  • Need agency approval (ATEX/CSA)? This unit has none – select certified series.
  • For subsea or high vibration, request reinforced cable version.

Packing List (What’s Inside)

  • AI-TEK 70085-3030-112 Speed Sensor – 1 unit
  • Integral 3-meter cable with bare leads – pre-attached
  • Installation datasheet (quick start guide)
  • No mounting hardware included (use standard 5/8-18 locknut)

Warranty & Shipping Information

  • Warranty: 12 months from invoice date. Covers manufacturing defects.
  • Express Shipping Carriers: FedEx, UPS, DHL – worldwide tracked delivery.
  • Lead time: 2-3 business days for dispatch.
  • Return policy: Contact support for RMA within warranty period.

Contact Technical Sales – Quick Support via WhatsApp

  • Need selection help or urgent order? Call or message:
    +86 158 8020 0923 (WhatsApp)
  • Email inquiries: support@plcdcshub.com (response within 24h)

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