Description
AI-TEK 70085-3030-112 Speed Sensor – Reliable Magnetic Pickup for Harsh Environments
This sensor delivers stable speed detection for industrial machinery. It works in extreme temperatures from -65°C to 95°C. The 5/8-18 UNF thread ensures easy mounting. Use it for turbines, engines, and gearboxes.
Technical Specifications (MECE Classification)
- Brand & Model: AI-TEK, Part No. 70085-3030-112
- Output Performance
- Guaranteed Peak-to-Peak Voltage: 13.4 V (P-P)
- Frequency Response: 0 Hz to 20 kHz (typical magnetic pickup)
- Sensitivity: 13.4 mV per gauss (nominal)
- Linearity: ±1% over full range
- Resolution: 0.1% of full scale
- Environmental & Mechanical Ratings
- Temperature Range: -65°C to 95°C
- Environmental Protection: Sealed cable entry, resistant to dust/oil
- Noise Immunity: High electromagnetic interference resistance
- Thread Size: 5/8-18 UNF
- Thread Length: 2.75 inches (69.85 mm)
- Sensor Body Length: 4 inches (101.6 mm)
- Conduit Thread: 1/2 NPT
- Cable Termination: 3 meters (9.84 ft) integral cable
- Certification & Compliance
- Agency Approval: None (general industrial use)
- CE compliant for emission standards (refer to manufacturer)
Installation Guide (Quick & Secure)
- Clean the 5/8-18 threaded mounting hole before installation.
- Screw sensor until it touches the target gear tooth, then back off 1/2 turn.
- Tighten locknut to prevent vibration loosening.
- Connect 1/2 NPT conduit for cable protection.
- Do not exceed 95°C operating temperature.
Debugging, Maintenance & Service Convenience
- Check output voltage: no load condition should show 13.4 V P-P minimum.
- Use oscilloscope to verify waveform; clean teeth gap is 0.005″ to 0.015″.
- No periodic maintenance needed – rugged design for long life.
- Easy replacement: same thread size as common industrial sensors.
- Test with multimeter: coil resistance typically 1200 ohms (approx).
Compatibility Notes
- Works with PLCs, tachometers, and frequency counters.
- Output: passive magnetic signal (no external power needed).
- Compatible with standard 1/2 NPT conduits.
- Replaces many legacy AI-TEK and other brand magnetic pickups.
- Target material: ferrous metal gears with 8 to 200 teeth.
Typical Application Scenarios
- Steam and gas turbine speed monitoring.
- Diesel engine RPM sensing for generators.
- Industrial gearbox output speed feedback.
- Conveyor rollers and heavy rotating machinery.
- Pump speed verification in oil & gas plants.
- Marine propulsion systems.
Diagnostic Capabilities & Self-Check
- Built-in coil integrity check: measure DC resistance (900-1500 ohm).
- Signal absence indicates wiring break or gap too large.
- Low voltage output suggests incorrect air gap or target damage.
- Use known speed source for field calibration validation.
- No external diagnostic tool required – simple voltage test works.
Frequently Asked Questions (FAQ) – Practical & Experience-Based
- What is the maximum air gap for reliable output?
- Keep gap between 0.005″ and 0.020″ for full 13.4 V output.
- Can I cut and extend the cable?
- Yes, use shielded cable and keep total length under 30 meters. Avoid noise sources.
- Why is my output voltage lower than 13.4 V?
- Check air gap, target speed, or ferrous material. Slower speeds generate lower voltage.
- Does this sensor require external power?
- No, it’s a passive variable reluctance sensor. Signal voltage comes from target movement.
- What happens if temperature exceeds 95°C?
- Internal coil insulation may degrade. Keep within -65°C to 95°C range.
- Can I use this with non-ferrous targets?
- No, only ferrous metals (steel, iron) generate magnetic field changes.
- How to choose between 70085 series vs other part numbers?
- This 70085-3030-112 offers 2.75″ thread length and 3m cable. For shorter thread, select other variants.
- Is this sensor suitable for hazardous areas?
- No explosion-proof certification. Use in non-hazardous locations only.
- Experience: How long does it last in dusty mills?
- Typical lifetime >5 years due to sealed housing and robust cable.
Selection Guide (How to Pick the Right AI-TEK Sensor)
- Check your existing thread: 5/8-18 matches this model.
- Verify temperature needs: -65 to 95°C suits most industrial floors.
- Ensure target gear is ferrous and tooth module >1 mm.
- For longer cable length, choose other AI-TEK part numbers.
- Need agency approval (ATEX/CSA)? This unit has none – select certified series.
- For subsea or high vibration, request reinforced cable version.
Packing List (What’s Inside)
- AI-TEK 70085-3030-112 Speed Sensor – 1 unit
- Integral 3-meter cable with bare leads – pre-attached
- Installation datasheet (quick start guide)
- No mounting hardware included (use standard 5/8-18 locknut)
Warranty & Shipping Information
- Warranty: 12 months from invoice date. Covers manufacturing defects.
- Express Shipping Carriers: FedEx, UPS, DHL – worldwide tracked delivery.
- Lead time: 2-3 business days for dispatch.
- Return policy: Contact support for RMA within warranty period.
Contact Technical Sales – Quick Support via WhatsApp
- Need selection help or urgent order? Call or message:
+86 158 8020 0923 (WhatsApp) - Email inquiries: support@plcdcshub.com (response within 24h)
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