Description
Product Overview
The ABB CI853K01 (3BSE018103R1) is a versatile industrial communication module. It connects controllers to networks easily. This unit supports multiple protocols for maximum flexibility. Its Hot Swap feature minimizes system downtime. Built for tough industrial environments, it ensures reliable data exchange.
Key Features
- Dual-protocol support: MODBUS TCP and MODBUS RTU/COMLI.
- Operates as both Master and Slave device.
- Hot Swappable for maintenance without shutdown.
- Robust design for harsh industrial conditions.
- Compatible with ABB HI Controller series.
- Simple configuration and diagnostics.
Technical Specifications
- Brand & Model: ABB CI853K01 (3BSE018103R1)
- Protocols: MODBUS TCP, MODBUS RTU, COMLI
- Role: Master or Slave
- Channels: 1 Ethernet, 2 Serial
- Ethernet Speed: 10/100 Mbit/s
- Serial Speed: 75 to 19,200 b/s
- Operating Temp: 0°C to +55°C
- Storage Temp: -40°C to +70°C
- Humidity: 5% to 95% non-condensing
- Enclosure Rating: IP20
- Power Supply: 24V DC (typ. 100mA)
- Connector: RJ-45 (8-pin)
- Module Redundancy: Yes (MODBUS TCP)
- Max on CEX Bus: 12 units
Environmental Durability
- Corrosion protection: ISA 71.04 G3 compliant.
- Suitable for altitudes up to 2000 meters.
- Pollution degree: 2 per IEC/EN 61131-2.
- High immunity to industrial electromagnetic interference.
Installation Guide
- Mount in a compatible ABB controller rack.
- Connect the 24V DC power supply securely.
- Use the RJ-45 port for Ethernet network connection.
- For serial lines, use proper shielded cables.
- Ensure good grounding for noise reduction.
Setup & Maintenance
- Commission quickly with standard ABB tools.
- LED indicators show real-time module status.
- Replace modules online with Hot Swap feature.
- Routine checks are simple and tool-free.
- Firmware updates are available from ABB.
System Compatibility
- Works seamlessly with ABB HI Controllers.
- Integrates into ABB 800xA system architecture.
- Connects to any MODBUS or COMLI compatible device.
- Part of the CEX bus family (max 12 modules).
Certifications & Approvals
- CE Marked for EU market.
- UL: 61010-1, 61010-2-201, 60079-15.
- Hazardous Location: Class 1, Zone 2, AEx nA IIC T4.
- Marine: DNV-GL (ABS, BV, LR pending).
- RoHS & WEEE compliant.
What’s in the Box
- ABB CI853K01 Communication Module.
- Installation and user documentation.
- Necessary mounting hardware.
Warranty & Support
This product includes a 12-month warranty from the date of purchase. It covers defects in materials and workmanship. Our technical team provides full support.
Shipping Information
We ship globally using reliable carriers: FedEx, UPS, and DHL. Tracking details are provided immediately after dispatch.
Common Applications
- Factory Automation and Process Control Systems.
- SCADA Networks for Water/Wastewater treatment.
- Energy Management and Power Distribution.
- Marine and Offshore Control Panels.
- Building Management Systems (BMS).
Diagnostics & Monitoring
- Multi-color LEDs for power, activity, and error states.
- Detailed status reporting via engineering software.
- Built-in self-test routines for health checking.
- Network diagnostics for connection troubleshooting.
Frequently Asked Questions
Q: Is this a new or used unit?
A: We supply factory-new, original ABB modules with full warranty.
Q: Can I use both protocols at the same time?
A: Yes, the Ethernet (MODBUS TCP) and serial (RTU/COMLI) channels operate independently and simultaneously.
Q: What cable should I use for the serial port?
A: Use shielded, twisted-pair cable for best noise immunity. Keep cable runs under 1200 meters for RS-485.
Q: How do I know if the module is working?
A>Check the LED indicators. A solid green ‘OK’ light means normal operation. Flashing lights indicate data traffic or specific states.
Q: Is configuration software included?
A>Configuration is done through standard ABB engineering tools like Control Builder. The software is not included but is standard for ABB systems.
Q: Can this module be used in a safety system?
A>No, this is a standard communication module. For safety-related functions, you must use a certified safety controller and module.
Q: What if I have a communication fault?
A>First, verify the physical connections and LED status. Then, check the configuration settings (baud rate, parity, slave ID) match on both sides of the link.
Q: Is technical documentation available?
A>Yes, complete manuals and datasheets can be downloaded from the official ABB website or provided by us upon request.
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