Description
AI-TEK 70085-1010-018 Speed Sensor
High-output passive magnetic pickup for heavy-duty speed sensing. Reliable in engines, turbines, and gearboxes. Operates from -55°C to 107°C. Output voltage reaches 40V peak-to-peak.
Description
- AI-TEK 70085-1010-018 belongs to the 70085 series. It is a passive variable reluctance sensor.
- Creates AC voltage without external power. Output polarity: Pin B positive.
- Thread size 5/8-18 UNF. Thread length exactly 3.625 inches (92.1 mm).
- Total sensor length 4.75 inches. Lightweight: max 5 oz.
- Typical inductance 33 mH, DC resistance ≤130 ohms. Provides clean signal at low speed.
Technical Data
- Brand: AI-TEK
- Model: 70085-1010-018
- Series: High-output magnetic pickup
- Output Performance
- Standard output: 40 V (P-P)
- Guaranteed output at low speed: 3.4 V (P-P)
- Output polarity: Pin ‘B’ positive
- Electrical Characteristics
- DC Resistance: 130 Ω max
- Typical Inductance: 33 mH reference
- Passive design – no external supply needed
- Mechanical Dimensions
- Thread Size: 5/8-18 UNF
- Thread Length: 3.625 in (92.1 mm)
- Sensor Length: 4.75 in (120.6 mm)
- Net Weight: 5 oz max (142 g)
- Termination: Connector type (not pigtail)
- Environmental & Durability
- Operating Temperature: -55°C to +107°C (-67°F to 225°F)
- Hermetically sealed construction – resists moisture and oil mist
- High immunity to EMI/RFI (passive magnetic principle)
- Vibration resistant, suitable for industrial engines
- Measurement & Response
- Frequency response: 0 Hz to 20 kHz (dependent on gear tooth)
- Sensitivity: 3.4 V P-P guaranteed at specified air gap and speed
- Linearity: excellent from near-zero to high RPM
- Resolution: detects single ferrous targets
Installation Guide
- Use 5/8-18 UNF threaded hole. Apply thread locker for high vibration.
- Set air gap between sensor tip and gear tooth: 0.005 to 0.015 inch (0.13–0.38 mm).
- Torque sensor gently: max 15 Nm (11 lb-ft). Avoid overtightening.
- Connect mating connector per polarity: Pin B positive to signal high side.
- Shielded cable recommended for long runs to reduce noise.
Commissioning & Maintenance
- No calibration needed. Verify output with oscilloscope at low speed (≥200 RPM).
- Clean sensor tip from metal debris yearly. Use soft cloth.
- Check connector for corrosion. Dielectric grease extends life.
- Replace if output drops below 3.4 V P-P at specified speed and gap.
Compatibility Notes
- Works with any AC-coupled speed monitor: PLC, tachometer, overspeed protection.
- Direct replacement for AI-TEK 70085-1010 variants and many competitive sensors.
- Compatible with ferrous targets: gears, keyways, or drilled holes (60–120 teeth).
- Not for zero-speed detection below 30 RPM without signal conditioner.
Certification & Agency Approval
- Agency Approval: None (general industrial use)
- RoHS compliant by design. Not hazardous substances.
- CE marked for electromagnetic compatibility (self-declaration).
Packing List
- 1 x AI-TEK 70085-1010-018 speed sensor with connector.
- 1 x installation datasheet (printed QR code).
- 1 x protective cap for threads.
- Warranty: 12 months from delivery date. Covers manufacturing defects only.
- Free replacement for valid claims. Excludes misuse or improper gap.
Shipping Options
- FedEx Priority – 2-4 business days worldwide.
- UPS Worldwide Express – tracking & insurance included.
- DHL International – economic & fast delivery for most regions.
- All shipments include real-time tracking number.
Typical Applications
- Speed monitoring for industrial diesel/gas engines.
- Turbine overspeed detection (steam, gas, hydro).
- Conveyor belt RPM measurement and gearbox speed.
- Pump shaft speed feedback for automation systems.
- Railway and mining equipment rotational sensing.
Diagnostic Capability
- Simple AC voltage test: output > 3.4 V P-P guarantees function.
- Check DC resistance between pins: should be below 130 ohms (open circuit = failure).
- Use oscilloscope to see clean sine wave; missing teeth cause dropouts.
- Visual thread and connector inspection prevents most errors.
Frequently Asked Questions
- Q: Can I use this sensor with a 5V logic input?
A: Not directly. The output AC voltage varies with speed. Use a signal conditioner or threshold relay. - Q: What is the minimum target speed for 3.4V guarantee?
A: Typically 200 RPM with 60-tooth gear, 0.010″ gap. Slower speeds produce lower voltage. - Q: Does it work underwater?
A: No, IP rating not specified. Avoid submersion. Oil splash is acceptable. - Experience-based Q: My output seems low. What should I check?
A: Increase gap to 0.008″ or clean debris. Check gear material (only ferrous steel). - Selection Guidance Q: Should I choose passive or active sensor?
A: Choose passive (this model) for high temperature, no power wiring. Choose active for zero-speed. - Q: Replacement for obsolete 70085-1010-008?
A: Yes, 70085-1010-018 has longer thread 3.625″ – verify thread depth.
Selection Guidance
- If ambient temperature exceeds 107°C, choose high-temp variant (not this model).
- For exposed connectors, order mating cable part number 70085-AC01.
- For very low speed (<30 RPM), use active Hall sensor instead.
- Thread length 3.625” fits deep mounting holes. Confirm housing depth.
- Lightweight 5 oz ideal for engine mounts without stress.
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